icon golf cart charging issues

A 19mm or a 3/4 socket will work to remove your lug nuts. It is a very easy fix and can be done in 3 steps. how to do a Harley Davidson golf cart engine swap? Additionally, the complications are minor and fixable. Root cause 1: High self-discharge, which causes low voltage. 4406 Madison Industrial Ln. Some general obstacles that you may face while operating your Icon golf carts are: As there are problems, of course, there will be some possible solutions to fix those problems. Golf cart charging problems are common and will occur at some point in the lifetime of your golf cart. 4-boltpatterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. You can use a pressure measuring meter to see the air pressure level. How To Overcome ICON Golf Cart Starting Issues. Cant find the answer(s) youre looking for? And even though some of the problems occur due to using them for a long period, they are easily solvable. It is frustrating when you try to start your golf cart, but it wont respond. Solving problems wont take much time if you know them beforehand. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. Traditional Lead Acid batteries can weigh up to 330 pounds! 1/2X20. $99.99 Icon EV Electric Golf Cart 48V Delta Q On Board Battery Charger Brand New. The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. Manufacturing defects of your windshield are covered. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. Do you own a troublesome ICON golf cart? In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. An Icon golf cart can last for about 4-5 years if you maintain them properly. A solenoid is a wire made coil that is used as an electromagnet. Cant find the answer(s) you are looking for? Lets look at the battery issues and how to fix them. With lithium-ion, that level is 80%, and that is why more and more cart owners are looking to lithium-ion to replace lead-acid batteries. You may need to top up the acid levels in the battery. Take a general screwdriver and uncover the motor. The addition of accessories is welcomed and encouraged. Fill your slouching tires with sufficient air pressure. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. The icon golf cart battery terminals need to be inspected daily to ensure they are secure so as to resolve this issue. I love my Evolution. Indeed it will seem like a great disaster. If you find your batteries do start to charge, you need to keep the discharge levels at the recommended levels to avoid this situation in the future. ICON Golf Carts For Sale Icon Electric Vehicles have 4 dedicated variants for golf carts. High ambient temperatures (above 80F) will shorten battery life because it increases positive grid corrosion and growth. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 3 years from the date of sale. A new solenoid may cost around 15$-110$. When the cart starts and your golf carts engine malfunctions, it is an indication that the solenoid is bad. An excessive amount of flashing suggests a faulty connection between the battery and the charger or an issue with the battery pack. No. Lets examine each of these issues independently so you can troubleshoot in a sensible and logical process and then find out what the problem is, whats causing it and how to fix it. A new solenoid of course will serve better than an old or damaged one. Repeat this for the first 10 20 cycles. Whether its depletion or sitting for too long, the acid levels are low, or they are just old, this is the first port of call when your golf cart isnt charging. Next, remove the wheel rim and tire by unscrewing the lug nuts. You should consult a professional or visit the nearest ICON service center for a faulty charging system. See more. By the 12th cycle you will notice an increase in power, speed, and run-time. So it's definitely fair to say that if you're looking to buy a cart that boasts impressive speed without having to make any modifications, an ICON model is a good . See more. Experience the convenience of a downtown driver without the expense of an electric car. You need to know what kind of batteries your cart has, and if they need maintenance, make sure you check them regularly. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. If you fail then just move to experienced service providers. If you convert your golf cart to lithium ion batteries, you could potentially lose almost 300 pounds of weight. For most people, watering lead acid batteries on a monthly basis is a hated task. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Another basic reason behind a faulty brake is stuck cables. Tires should be adequately pumped and inflated to the proper pressure. They should also be tightened in proper sequence. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. CHEAP POWER! The Staff . Link To 48V Club Car On-Board Computers (OBC): http://ow.ly/2fpv50u5CHnToday on GCGTV, we'll look at how to solve the issues that failed OBC technology in Cl. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. If your golf cart is using a Flooded Lead Acid battery, the acid levels may have dropped, so you need to check and see if the levels are low and the plates are showing. One of the biggest problems of the ICON Golf Cart is a motor-related problem. Lug Nuts should be torqued to 55-65 FT LBS. Any authorized ICON EV dealer can perform warranty work on your cart, however, your original dealer is responsible for warranty work after the sale. Overall AGM batteries are a great option for use in golf cars. If your golf cart isnt charging, you need to check that the wiring on the charger is good. Symptom 1: Low voltage. The frame structure of the two carts are different and does not allow for parts to be interchangeable. Even though the direction switches are built for thousands of uses, if you drive your cart a lot or bought it used, there will come a time when this switch will fail. There are also sealed lead-acid batteries that are either Gel or AGM (Absorbed Glass Mat), which are types of sealed lead-acid batteries. So, you must need a new one in this case. ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. Always keep your batteries topped off through the wintertime and lever go 30 days without charging.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_7',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); There is every possibility that could end up replacing batteries depending on the level of damage done, but we will discuss testing batteries a bit further on. First, check the voltage output. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. The Club Car brand typically has an on board charging circuit. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. If you have kept the cart without using it for a long period, then a charged battery will get uncharged. The other type of battery is Lithium Ion Phosphate or Lithium-Ion. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. If the tangling led to their destruction, you must replace them. Golf Cart Charger Cord Fits Icon EV, Advanced EV Aetric Golf Carts. Tighten the units bolts and check them regularly to ensure that everything is great. If your golf cart tire is flat, then replacing it is the best option. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Just an FYI for you fellow ICON owners. AGM batteries are capable of charging slightly faster, The batteries are spill-proof due to their acid encapsulation, AGM batteries are resistant to vibrations, They are less likely to have sulfation build up, The batteries work well in cold temperatures, The manufacturing cost of AGM batteries are more than flooded lead-acid batteries, They must be stored in a fully charged condition, The AGM battery is capable of charging slightly faster, The batteries are spill-proof thanks to its acid encapsulation, This battery works well in cold temperatures, AGM batteries manufacturing cost is more than flooded lead-acid batteries, It must be stored in a fully charged condition, Battery failure due to a third party outside electrical source or wiring issue. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. However, if that is not the case, then you have no other option but to reinstall a new battery. So, clean the cables and reconnect them to the battery. Then you can plug the golf cart charger back in and see if it works. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. Sometimes the connector pins can become indented into the connector body and not make good contact, leading to your golf cart not charging or taking longer than usual. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. Check the wires and other connections to ensure that they are okay. Get new tires if the ones you have are severely out of shape. Might give that a try. Depending on the charger, you may need to either replace that cable or you may be able to pull the pin out using a pair of needle-nose pliers. However, be very careful while changing the solenoid. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. Park your car within the length of the supplied charging cable to an outlet. This is a very common problem of ICON Golf Cart, and most Cart users face this problem very frequently. New batteries are initially about 75% of their full strength. The main issue related to the motor problem is motor burnout. Options. We replaced it with this model and it has worked great for us. Prevent motor issues by working within the carts limits. if it helps any, i tried the toggle off bit and didnt make a hill of beans difference. For complicated situations, let an experienced mechanic take charge. Spoke to the guy delivering and asked about the SOC issue. Maintenance-free - No water needed, and no cleaning of acid residue required. In most cases, this works fine. Also check the electrical wiring for broken or frayed connections as these may affect resistance and lead to heating. Many people think that because golf carts run from 12V that the current is less than from a wall socket, which is true. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Every Cart has a maximum weight-bearing capacity. A 36V cart may have six 6V batteries, or three 12V batteries, while a 48V cart can have eight 6V batteries, four 12V batteries, or even six 8V batteries. Alongside its strong specification, it is able to bring out the full extent of its power with ease. Place the battery in a safe area and on a stable surfacea work bench in a garage or a shed may be the perfect option for working on a battery. If the OBC detects a problem with the charging system or the drive systems it shut down. Traditional golf cart batteries require numerous amounts of maintenance for enhancing . The biggest benefit of lithium-ion batteries come in the form of their longer life. If there was overflow on top of the battery, remember that the overflow is acidic. Classic 2 PLUS. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. Classic 4 PLUS . It may happen that the cables are not perfectly connected or got loose. Said that will reset the charger. The consent submitted will only be used for data processing originating from this website. Many golf cart owners dont know what kind of batteries they have or need to be checked, and this can often happen too late when the golf cart fails to charge. The first step is to try and reset the cluster. #6. At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. It's extremely easy to hook your batteries up to the charger and forget about it. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. For Icon or Advanced EV golf carts Includes adapter hub Color options: Black, carbon, yellow, blue, red, pink, lime green, orange Horn button for aesthetic purpose only Clear or Tinted Windshield Clear Windshield - $219 Tinted Windshield - $219 Comes with hardware Does not fit Advanced EV Advent model 5-Panel Mirror - $59 You can transfer the remainder of your warranty from your ICON to its new owner at no cost. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. You have an icon golf cart brake problem if you see the cable performing unusually, such as failing to pull. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . Most Club Car golf carts, for instance, have a top speed of 19 mph. 355. Amanda Lee-California. But why not learn some tricks to solve some common ones? Table of Contents Re: 2020 Icon I40L Review. Remove the fuse, see if its blown, and then replace it if it is. ICON Electric Vehicle models all come standard with; On board charger (Delta Q), head lights, brake lights, turn signals, horn, DOT tires, seat belts, side view mirrors, and digital gauges. What Size Garage Door Do You Need For A Golf Cart? You can check the air pressure rating in each tires rim to determine the proper pressure. #4. It turns out that there is good reason for the confusion. Also, the wires may get damaged after some time. Step 3. 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. Hopefully they will guide you with a proper solution. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. That is when you know that your Icon golf cart has a flat tire problem. Following this thread to see if anyone has updates. If the run time of a tire expires, it will inflate and be unusable. Corrosion leads to sulfate buildup, which will hinder the current flow. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, We understand how dealing with any issue of a premium golf cart like EZGO 48 volt can be really heartbreaking. Tips from Andy - [From Engineer to Entrepreneur] - How to properly charge your ICON for best performance. A few of them are listed below: An uncharged or partially charged battery might be a basic reason for this problem. Its better not to try any DIY process to solve solenoid related problems unless you are an expert. Distilled water only. lbs). Lithium Batteries Substantially Reduce the Weight of Your Golf Cart. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. Recharge the pack every 2 weeks if the car is sitting idle or in storage, and when in doubt, recharge it. When your golf cart isnt charging, the first place to check is the batteries, as more often than not, this is where the problem usually lies. 1. If you bring your capacity less than 50% just once you can prematurely damage your batteries. If there are loose nuts and bolts, your cart definitely wont run. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. Those can be: To solve brake-related issues, you do not need a lot of money as the price of the cables does not exceed more than 220$. Sometimes, the battery isnt the issue, but the connections on the battery or between them cause the charging problems. Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. I'm taking my cart to the dealer sometime this week to have a flow-rite watering system installed so I will talk to the service guys about a firmware update and report back here. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. $99.99 5. You will not hear a clicking sound while starting the cart if the solenoid is damaged. Now that we have unravelled three of the four reasons, its time to explore the final potential cause of why your golf cart isnt charging, and this is because there may be problems with the golf cart electronics. To fix this problem, you need to instill some charge level in the batteries so that the charger can register and click on them to charge them. I some cases, you may need to take your cart to a service provider for repair. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. Some carts have 3 x 12V batteries for the 36V version and 4 X 12V batteries for the 48V version. Step 2. Deeper depth of discharge (DoD) will shorten the life of the batteries. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. If the reset works but the gauge continues to act abnormal, please contact your dealer for a replacement unit. The freezing temperature of the electrolyte in a fully charged battery is -92F. Because it has to operate continuously while you use your golf cart, its not uncommon for this part to fail.